Duratec 2.5L Rebuild PIctures

Well, I am stillllll receiving parts. I purchased chrome moly rings at AutoZone. I then went to a local engine rebuilder for the main and rod bearings...autozone and oreilly could not help me. I went to measure ring end gap in bore and there was like a quarter inch overlap on the rings. I then knew autozone did not give me thr correct rings. I then called auto zone to check this out and they said those are the right rings and that probably someone changed out my cylinder head and that is why they don't fit.....hmmmm....it is reallllly hard to get good help these days. Well I called the local engine rebuilder and he could order them for me. He then asked what main and rod bearings I picked up yesterday. When I told him the numbers he said those are the wrong bearings...those are for a Mazda....It seems people get these engines mixed up. Mazda 2.5L is not the same as a Ford Duratec 2.5L So WEd I should have my rod/main thrust and rings in. I also should have my parts shipment in for that contain the new main bolts 16 torque to yied. as well as rod and head bolts. It seems awful cheap of ford to use torque to yield not to mention the waste of enviornmental scrape.

I took my alternator and started to a rewind shop for rebuilding...will save me a ton of money compared to auto zone price.

Heads are back from the machine shop. he did have to mill the heads. He replaced stem seals and there were no burnt valves. Did do a valve job also. Cost on heads for valve job and milling was 170.00

Crank had to be turned .10 under that cost me 80 dollars. I did take the pistons and rods and asked him to check them out to see if they needed replaced. He said they were in great shape and to just clean them with a wire brush. I honed the block myself today.

Injector rail was taken apart and cleaned - simple green is greattttt stuff!!!

Many of my parts was bought from Bill Jenkins. He does offer good prices. Everytime I go to my local Ford dealer and ask for a discount they get ticked and say ok will give you 15% off. Well I found then that their list price is then higher than what surrounding dealers are....I don't go there any more unless I have to - and I have bought quite a bit from him.......

I'll have pictures next weekend when I start to assemble.

There is one sending unit that I can't identify. It is on lower block, it screws into a sleeve and then the sleeve screws into the block. It looks like the old water temp sending units on old Chevys. I'm not sure what this is. I'll post a pitcure for help.

Also finally my shipment was sent out from BAT for suspension components, etc. It did take awhile for them to get everything together. Really don't mind too much he has some pretty good prices.

I've found that www.autopartsgiant has som good pricing and a selection for Contours. You may want to check them out if you are having a hard time finding parts.

Later,
Bob

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An ounce of prevention provides a pound of cure!

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